Blister machineprocess cost analysis

1Blister machine process

Blister machine production is a labor-intensive production process, its entry threshold is low, the return of the rapid traditional industry. The main processes are sheet feeding, sheet heating, sheet forming under pressure, cutting the size of the product, surface cleaning, counting the number, packaging and other processes.

Blister machine production has gone through several major stages:

Single-mode automatic blister machine features

Pure manual operation stage: manual hand-held sheet heating, hand-held to mold forming, manual manual cutting, manual surface cleaning, manual counting, manual packaging;

Mechanical auxiliary production stage: active sheet heating, mold forming, manual cutting, manual surface cleaning, manual counting and manual packaging by suction plastic machine;

Manual auxiliary production stage: self-developed automatic sheet heating, mold forming, automatic cutting, closed production, automatic counting subcontracting;

Vacuum blister machine function maintenance maintenance

Mechanical intelligent production stage: The intelligent blister machine to be launched by Eternal Machinery will add intelligent control module again on the basis of the original automatic blister machine to improve the ability of managers to collect and analyze data on the production site.

2Cost composition of each process

From the process of the blister machine, it can be clearly seen that the main cost in the process of the blister machine comes from materials, electricity, labor and the yield of production.

Material: The general material size is the length and width of the mold plus the height of the mold, that is, the material size used by the single-piece product, the corresponding parameter is the material utilization rate;

Electricity charge: open the corresponding heating brick according to the mold size, and the minimum heating brick is125*125, That is, the heating area needs to be larger than the mold size, and a single heating usually requires the power of each heating brick to be600WIf it is heated twice, the power of each heating brick is400Wleft or right, but the heating area needs to be the size of the mold.2times, the corresponding parameter is the energy consumption per unit of product;

Labor: required for heating molding1People, cutting needs2People, surface cleaning needs2People;

Good product rate: good products directly correspond to the rate of finished products, directly and significantly affect the cost.

3The focus of cost saving

Features of automatic blister machine

Increase material utilization;

Improve the utilization rate of electric energy, increase the speed of unit output, and then reduce the energy consumption per unit output;

Reduce the link personnel, lower the skill threshold of practitioners;

Reduce human links and replace human operation with automatic control.

Automatic blister machine features

4Methods of implementing cost control

Automated production is the most effective way to implement cost control. From the traditional manual processing method, to the later ordinary blister machine, to the later fully automatic blister machine, and to the fully automatic blister machine integrated machine launched by Yongheng Sheng Machine (Fully automatic blister machine forming integrated machine), with the improvement of the degree of automation, the production cost of the blister machine has been greatly reduced in the past ten years.

The choice of blister machine production equipment is the key to the implementation of cost control, the blister machine production company's order situation is not the same will determine the different choice of production equipment. In general terms, the annual output value is in1The blister machine equipment selected by the blister machine factory within 100 million yuan should be mainly miniaturized, and one or two large ones can be prepared, which can effectively alleviate the contradiction of uncertain orders.

SHENZHEN YONGHENGSHENG MACHINERY MANUFACTURING CO., LTD16Over the years has been committed to research and development to provide Shenzhen blister machine, Shenzhen bubble shell machine, Shenzhen vacuum blister machine, Shenzhen thick sheet blister machine, Shenzhen blister forming machine, Shenzhen thermoplastic forming machine,Contact Hotline:0755-84817776